Process

Aluminum Melting

  • Vedanta Metacast Pvt Ltd has 23 years experience in GDC Die/Tooling designing & manufacturing with a future plan to do In-house Tool Room.
  • Till date we have made more than 40 No’s of Dies & supported our Customers for casting approval & its Mass Production.
  • We Outsourced the Die / Toolings from our dedicated subcontracted Suppliers.
  • Vedanta has In house conventional facility to do preventive die maintenance & minor modification in the Dies/ Tooling’s.
  • In this intensely competitive global market, Vedanta is expertise in reverse engineering/RPD/NPD for parts which are absolutely required & is mission-critical to a system.
  • The approval of NPD Die/ Tooling’s as a process require various trials, but our expertise proves Dies/Tooling within T3 trials depending upon the Criticality of Components.
  • Our products are made with the help of latest machinery in accordance with set industrial standards with our latest technological know-how & years of experience.
  • We have Casting Simulation facility / Mold Flow analysis by using Simulation Software-“Click to Cast”
  • We are also developing casting 3D model from 2D drawing & generating tool design as per tool Layout in CAD.
  • Die Lead Time : As per casting criticality & design it takes 4 weeks to 16 weeks.
  • Weight of Casting- 0.500 kgs to 60 kgs castings die designed & Manufactured.

DIE CASTING

  • We have 13 No’s of Gravity Die Casting Machines stated below:-
  • We have 12 No’s of stationary gravity die-casting machines-mounting Size 600*700 mm.
  • We have 1 No’s of Tilting gravity die-casting Machines-mounting size 1000*500 mm.
  • We have 3 No’s electrical holding furnace Capacity-1 No- 300 Kg & 2 No’s- 500 Kgs. for specific alloy with necessary controls.
  • We have 2 No’s gas fired Melting furnace Capacity-1 No- 600 Kg & 1 No- 1500 Kg.
  • At present we cast AC2B, A356 & are ready to use the alloys which are suitable for Aluminium Gravity Die Casting Process.

MACHINING

We have 11 VMC with Automatic 14-tools Changer machining centers & 4 BTA turning Centers.

POWDER COATING

  • Vedanta is offering powder coating on metal components which adherence to meet global standards & customer requirements.
  • We use Dip Type 10 Tank Pretreatment Process with eco-friendly alternatives as like after filter Unit (AFU) & Conveyorised Conventional Oven, MS Enclosure Booths with Single Operator.
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