Process

Aluminum Melting

Vedanta Metacast Pvt Ltd has 23 years experience in GDC Die/Tooling designing & manufacturing with a future plan to do In-house Tool Room.
Till date we have made more than 40 No’s of Dies & supported our Customers for casting approval & its Mass Production.
We Outsourced the Die / Toolings from our dedicated subcontracted Suppliers.
Vedanta has In house conventional facility to do preventive die maintenance & minor modification in the Dies/ Tooling’s.
In this intensely competitive global market, Vedanta is expertise in reverse engineering/RPD/NPD for parts which are absolutely required & is mission-critical to a system.
The approval of NPD Die/ Tooling’s as a process require various trials, but our expertise proves Dies/Tooling within T3 trials depending upon the Criticality of Components.
Our products are made with the help of latest machinery in accordance with set industrial standards with our latest technological know-how & years of experience.
We have Casting Simulation facility / Mold Flow analysis by using Simulation Software-“Click to Cast”
We are also developing casting 3D model from 2D drawing & generating tool design as per tool Layout in CAD.
Die Lead Time : As per casting criticality & design it takes 4 weeks to 16 weeks.
Weight of Casting- 0.500 kgs to 60 kgs castings die designed & Manufactured.

We have 13 No’s of Gravity Die Casting Machines stated below:-
We have 12 No’s of stationary gravity die-casting machines-mounting Size 600*700 mm.
We have 1 No’s of Tilting gravity die-casting Machines-mounting size 1000*500 mm.
We have 3 No’s electrical holding furnace Capacity-1 No- 300 Kg & 2 No’s- 500 Kgs. for specific alloy with necessary controls.
We have 2 No’s gas fired Melting furnace Capacity-1 No- 600 Kg & 1 No- 1500 Kg.
At present we cast AC2B, A356 & are ready to use the alloys which are suitable for Aluminium Gravity Die Casting Process.

Vedanta is offering powder coating on metal components which adherence to meet global standards & customer requirements.
We use Dip Type 10 Tank Pretreatment Process with eco-friendly alternatives as like after filter Unit (AFU) & Conveyorised Conventional Oven, MS Enclosure Booths with Single Operator.